Page 10 - HOLE MAKING CATALOG p311-382
P. 10

320 ISCAR  Insufficient surface                           Hole shows chatter marks             Problem                                Hole too small                                           Hole too large                    REAMERS
                                                                                                   Tapered hole
                                                                                                                                                                                                                            Solutions

                          Runout error         Vibration  Rumout error   ••••       Chip flow  Machine     Unequal wall  by clamping                           Compression           Diameter            Runout  Vibration
                    Cutting             Built up edge                                                   thickness                                          of material            allowance          error
                geometry                                                Vibration                                                                      Compression          Tool wear
           Machine                                                                                                                                 of clamping                               Built up • • •edge
                                                                                                                                               Diameter
                                                                                                                                            allowance

                                                                                                                                    Deformation

                                           •                                                                                                                                                                   •            Feed fZ                               Cutting Data/
                                        •                                                                                                                                                                                   Spindle speed min-1                Allowance
                                                                                                                                                                                                                            Diameter allowance
                                           •                                                                                                                                                                                Geometry angle
                                        •                                                                                                                                                                                   Runout maximum 5µm
                                                                                                                                                                                                                            Wear check / Change insert
                                            • ••                                                        ••                        ••     •                                                                     •            Optimize tool length and diameter
                                                                                                                               ••     •                                                                                     Floating chuck GFIS
           ••    • ••                   • ••              • •••         ••                     • •••                        •                                                                   •                           ADJ chuck FineFit/RC RING          Tool; Toolholder
                                                                                                                         •                                                                   •
                                                                                                                                                                                                                            Workpiece fixture / Pressure
           •• •                             • • ••                      • •• ••                                          ••                          • ••                                                                                                      Workpiece
                                                                                                                                                  ••                                                                        Coolant mixture
                                                                                    •• •                                                                                                                                    Coolant pressure                   Machine
                                                                                                                                         •• ••••                                                                            Angle error / Centic error
                                                                                                                                      ••                                                                                    / Axis deviation
                                                                                                                                                                                                                            Spindle speed on entry
                                                          •                                    •                                                                                                                            Entry geomerty / Chamfer /
                                                                                                                                                                                                                            Oblique surface at entry
                                                                                                                                                     ••                                                                     Feed in and out same               Machining Process  USER GUIDE
                                                                                                                                               •                                                                            Chip evacuation
           •
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