Page 14 - HOLE MAKING CATALOG p185-310
P. 14

DEEP DRILLING - BTA SYSTEM                                                                                                                                    USER GUIDE

                            Technical Guide

                            STS - Machine setting for single tube system                                       DTS - Machine setting for double tube system

                                             Net power                                                                         Net power

                                       8                                                                                  10

                                       7                                                                                  9 Vc = 100 m/min
                                                                                                                          8 f = 0.25 mm/rev
                                       6 Vc = 75 m/min
                                                 f = 0.25 mm/rev                                                          7

                                       5                                                                                  6

                            Pc (kW)    4                                                                       Pc (kW)    5

                                       3                                                                                  4

                                       2     Vc = 75 m/min                                                                3    fV=c =0.2750 mmm/m/rinev
                                       1     f = 0.15 mm/rev                                                              2

                                                                                                                          1

                                       0                                                                                  018 19 20 21 22 23 24 25 26 27 28
                                        16 17 18 19 20 21 22 23 24 25 26 27 28
                                                                                                                               Drill dia. (mm)
                                                        Drill dia. (mm)

                                                     Feed force                                                                         Feed force

                                       8                                                                                  10

                                       7                                                                                  8 f = 0.25 mm/rev

                                       6 f = 0.25 mm/rev                                                                  6

                            Ff (kN)    5                                                                       Ff (kN)    4

                                       4                                                                                  2 f = 0.15 mm/rev

                                       3                                                                                   0
                                                                                                                             18 19 20 21 22 23 24 25 26 27 28
                                       2 f = 0.15 mm/rev
                                                                                                                                            Drill dia. (mm)
                                       1
                                                                                                                                           Torque
                                       0
                                        16 17 18 19 20 21 22 23 24 25 26 27 28                                            0.1

                                                        Drill dia. (mm)

                                                        Torque

                                       0.1

                            T (kNm)    0.08                                                                    T (kNm)    0.08

                                       0.06 f = 0.25 mm/rev                                                                               f = 0.25 mm/rev

                                                                                                                          0.06

                                       0.04 0.04

                                              0.02 f = 0.15 mm/rev                                                        0.02 f = 0.15 mm/rev

                                                            016 17 18 19 20 21 22 23 24 25 26 27 28                       018 19 20 21 22 23 24 25 26 27 28

                                                                Drill dia. (mm)                                                           Drill dia. (mm)

                                                      Coolant pressure                                                         Coolant pressure

                                                         10                                                               3
                                                          9
                                                                                                                          2.5                1MPa          =  110.0aNtm/mm2
                                                8 1MPa = 1.0 N/mm2                                                                           1Mpa          ≈
                                                7 1Mpa ≈ 10 atm
                                                                                                                          2
                                                          6
                            P (MPa)                       5                                                    P (MPa)    1.5
                                                          4
                                                          3                                                               1
                                                          2
                                                          1                                                               0.5
                                                          0
                                                            16 17 18 19 20 21 22 23 24 25 26 27 28                            18 19 20 21 22 23 24 25 26 27 28

                                                                Drill dia. (mm)                                                             Drill dia. (mm)

                                                       Coolant volume                                                                 Coolant volume

                                                         200                                                              120
                                                         180
                                                         160                                                              100
                                                         140
                            q (l/min)                    120                                                   q (l/min)  80
                                                         100
                                                                                                                          60
                                                           80
                                                           60                                                             40
                                                           40
                                                           20                                                             0
                                                                                                                           18 19 20 21 22 23 24 25 26 27 28
                                                            0
                                                              16 17 18 19 20 21 22 23 24 25 26 27 28                                      Drill dia. (mm)

                                                                Drill dia. (mm)
                            The above values should not be used as the exact recommendations.
                            They may need modification depending on the machining conditions, materials, etc.

198 ISCAR
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