Page 15 - HOLE MAKING CATALOG p185-310
P. 15

USER GUIDE
                                                                                   ¿D
Machine Setup
                                                                                                               DEEP DRILLING - BTA SYSTEM
STS and DTS                                                       Guide bush

               Workpiece rotating system                          Tolerance
                                                                  Guide bush tolerance should be G6 in order to keep
Workpiece - rotating  Guide bush            Tool - fixed          consistent tool life and cutting accuracy. Diameters
                                                                  for G6 tolerance are shown on the right.

                                                                    øD (mm)                 G6 tolerance (mm)
                                                                  16.00 - 18.00              +0.006 - +0.017
                                                                  18.01 - 30.00              +0.007 - +0.020
                                                                  30.01 - 40.00              +0.009 - +0.025

                                                       Up to      Material          System              Advantage
                                                       0.02 mm         Guide bush
                                                                         material                       Cost efficient
•	 Only used when the workpiece and the                                                                 (inexpensive)
   tool axis are on the same line.                                Hardened steel Workpiece rotating
                                                                                                          Long life
•	 Better hole straightness and wear resistance on guide          Tungsten carbide     Tool rotating     guide bush
   bush are provided compared to the tool rotating system.                          Workpiece rotating

•	 Keep the alignment between guide bush                                     Guide bushing
   and spindle within 0.02 mm.                                    (use hardened steel or carbide)

                            Tool rotating system
                    Tool - rotating Guide bush Workpiece - fixed

                      Up to                                       Coolant
                      0.02 mm
                                                                  Temperature
•	 Can be used when the workpiece and the                         The proper coolant temperature is 30 - 40°C (90 - 100°F).
   tool axis are not on the same line.                            If the temperature exceeds this range, the
                                                                  coolant will deteriorate easily and may shorten
•	 Keep the alignment between guide bush                          tool life and generate poor surface finish.
   and spindle within 0.02 mm.
                                                                  Filtration
  DTS                                                             The coolant must be filtered properly in order to
                                                                  protect guide pads and workpiece surface.
   Positioning of outer tube and guide bush
   Be sure to set the outer tube more than 5.0 mm into            Water-soluble type
   the guide bush to properly supply the coolant.                 Around 10% (dilution rate 1/10) is recommended
                                                                  for the concentration of water-soluble
Positioning of workpiece material and guide bush                  coolant in order to protect guide pads.
Sealing is not required for DTS because of the
vacuum effect, but keep the gap between workpiece
material and guide bush within 1.0 mm.

Workpiece             Guide bush

                                  Outer tube

Up to 1.0 mm                      At least
                                  5.0 mm

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